1•603•415•0110  
The following is a list of equipment and capabilities our shop
  • State-of-the-Art turning centers capable of  producing very tight tolerances
  • Turn/ Mill parts 3/8” to 8” dia.
  • Milling, drilling, tapping capability
  • Water-based Coolant
  • Many types of parts can be completed in 1 operation (Improving consistency and accuracy over parts going to a secondary operation)
  • T32-3, 640T Fusion, and new Matrix2 Controls feature fast, capable programming.
  • Capto and WTO Hi Performance Live Tool attachments
Mazak Integrex i200-ST Simultaneous 5 Axis CNC Machining Center
2-1/2” Bar Thru Capacity with Bar Feeder
2 Opposing Turning Spindles - 8” 3 Jaw Kitigawa Chucks. Producing first and second side machining in one operation.
Twin Turrets - Machining w/ multiple tools simultaneously .
Upper Turret: Articulating 30HP, 12000 RPM Milling Spindle/Turning Turret. 72 Tools, 1000psi Thru Head Coolant
Features Capto spindle couple - most rigid tool holding coupling in the industry.
Lower Turret: 9 Turning Tool Capacity
Matrix2 Mazatrol/ EIA/ISO control
Capable of  +/-.0002 tolerances on many features
Typical  Part Size: 1/2” to 8” dia.
Full Milling, Drilling, Tapping capability on an plane, including simultaneous 5-axis machining.
C-Axis – Rotational  (360 deg Position/Feeding) on both Turning Spindles (Indexing Chucks)
B-Axis – "Tilt" Axis for the Upper Turret - Making machined features on any Plane Angle possible.
Y-Axis – Milling/ Positioning Off Centerline (horizontal & vertical)
W-Axis – Subspindle Transfer and Positioning
1000 PSI Coolant, Parts Conveyor
Features for improved part accuracy:
  • Spindle Chiller
  • Coolant Chiller
  • Glass Feedback scales (improved accuracy over traditional encoder positioning feedback)
Mazak Nexus QTN250MSY 5 Axis CNC Turning Center
3” Bar Thru Capacity
10” 3 Jaw Kitigawa Chuck – Main side
6” 3 Jaw Kitigawa Chuck – Sub Side. Producing first and second side machining in one operation.
12 Position Turret (Live or Static)
Matrix Mazatrol/ EIA/ISO control
Capable of  +/-.0002 tolerances on many features
Typical  Parts diameters: 3/8” to 8” dia.
Horizontal/Vertical Milling, drilling, tapping capability
C-Axis – Rotational  (360 deg Position/Feeding)
Y-Axis – Milling/ Positioning Off Centerline (horizontal & vertical)
B-Axis – Subspindle Transfer and Positioning
1000 PSI Coolant, Parts Conveyor
Mazak SQT200MSY 5 Axis CNC Turning Center
2” Bar Thru Capacity
8” 3 Jaw Kitigawa Chuck – Main side
22J Collet Chuck (Dead Length, 2-1/4” Cap) – Sub Side. Producing first and second side machining in one operation.
12 Position Turret (Live or Static)
640T Fusion Mazatrol/ EIA/ISO control
Capable of  +/-.0002 tolerances on most features
Typical  Parts diameters: 3/8” to 6” dia.
Horizontal/Vertical Milling, drilling, tapping capability
C-Axis – Rotational  (360 deg Position/Feeding)
Y-Axis – Milling/ Positioning Off Centerline (horizontal & vertical)
B-Axis – Subspindle Transfer and Positioning
Mazak SQT200MS 4 Axis CNC Turning Center
2” Bar Thru Capacity
8” 3 Jaw Kitigawa Chuck – Main side
22J Collet Chuck (Dead Length, 2-1/4” Cap) – Sub Side. Producing first and second side machining in one operation.
12 Position Turret (Live or Static)
640T Fusion Mazatrol/ EIA/ISO control
Capable of  +/-.0002 tolerances on most features
Typical  Parts diameters: 3/8” to 6” dia.
Horizontal/Vertical Milling, drilling, tapping capability
C-Axis – Rotational  (360 deg Position/Feeding)
B-Axis – Subspindle Transfer and Positioning
Mazak SQT18M 3 Axis CNC Turning Center
2-1/2” Bar Thru Capacity
8” 3 Jaw Kitigawa Chuck
Programmable Tailstock & Live Center for shaft type work
12 Position Turret (Live or Static)
T32-3 Mazatrol control
Capable of  +/-.0003 tolerances on most features
Typical  Parts diameters: ½ ” to 6” dia.
Horizontal/Vertical Milling, drilling, tapping capability
C-Axis – Rotational  (360 deg Position/Feeding)
Dake Horizontal Automatic Bandsaw

10” Capacity
Minimum Material Remnants
Metal alloys and Plastics
Consistent and Square Cuts
Hardinge Precision Manual Lathe
Bridgeport, 3 Axis Mill
w/ Newall 3 axis DRO
Inspection
  • Calibration program performed by outside party, traceable to NIST standards
  • Every part run receives extensive documentation including detailed Operation Routers and CNC Setup Sheets.
  • Mitutoyo, Starrett OD, Blade, Depth, Indicators & Thr’d Pitch Micrometers
  • Full suite of Mitutoyo precision digital bore gages and Mueller groove gaging.
  • Other inspection equipment including Granite Surface Plates, Height Stands, etc.
  • Upon request with PO, we will provide in-process and/or final inspection reports, certifications, and tagged FAI with your parts.
Mitutoyo PH-3500 Optical Comparitor
14” Screen, 10x lenses
Quadra Check 200 measuring electronics (used to measure complex features)
Electronic Edge Detection
Customized w/ Fiber-Lite MI-150 Illuminator (improved surface illumination)
Annual Calibration traceable to NIST
Mitutoyo QM 600 Height Gage
Measuring large parts and distances between feature
24” Measuring Capability
+/-.0001 Accuracy
Special Carbide tip assortment for difficult to measure features
Annual Calibration traceable to NIST
Finishing
Overbeck High Speed Polishing Lathe – Model LT-1B
Branson Ultrasonic Cleaners
  • 5510 – 5 Gal Capacity
  • 1510 – 1 Gal Capacity
  • Removes contaminants from machine operations
  • Cleans parts brilliantly
UNI-POL 8" Lapping Machine
3M Polishing Products
Other Equipment and Assets
We also have Arbor Press, Horizontal Saw, and other capabilities in house. In addition, JCB networks with other quality shops to further increase capability.
Shipping
We can ship UPS or FedEx: Prepaid and Invoiced, COD, or Billed to your shipping account.
 
JCB Performance Machine, LLC. © 2009