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Processing Parts
- A job is reviewed during the quoting process, and reviewed even
further upon receipt of an order. Special note is taken of
challenging features, tight tolerances, and potential tooling
requirements.
- Materials are ordered with certifications (whether our customers
require them or not), and the cert numbers are documented on the
Work Order. Certifications are supplied on request. Upon reciept,
all material recieved by JCB Performance is identified by out unique
color coding system. This insures the material used to make a
product is correct and tracable.
- A detailed routing is generated outlining each step needed to make
the part. The routing may include cutting stock, CNC turning,
Ultrasonic Cleaning, Outside Process Operations/ Incoming
Inspection, right down to how the parts will be packaged. Every
operation is signed and dated, and quantities of accepted/rejected
product are recorded.
- Some of our customers, especially those in the aerospace industry,
require inspection documentation and/or certification products we
manufacture. Such documents can be provided at no additional cost.
- Detailed Setup Sheets are created for every machine/process that
is required to be setup. This insures that repeat runs will utilize
the same procedure as the first and every subsequent run. It also
provides the staff at JCB Performance a baseline to make future
quality and process improvements.
- JCB Performance is DSQR Certified NHBB Astro division. NHBB Astro
is a leading manufacturer in the Aerospace rod-end and
spherical-bearing business. They regulate processes through quality
initiatives including: AS9100 Rev B, D6-82479, ISO 9001:2000, and
ISO 14001. Our proven track record for quality has enabled us to
recieve this honor. It enables JCB Performance's quality control to
certify products produced for NHBB Astro according to their
standards. Product recieved from JCB Performance can go directly to
stock eliminating the need for our customer to perform incoming
inspection.
Six Sigma.
Its not everyday that we need to break out this toolbox, but when
needed the tools of Six Sigma can play an invaluable role. In some
cases, a manufacturing process will contain variation. When working
with customers on challenging, tight tolerance applications, we have
the ability to utilize the tools of Six Sigma to Define
the issue, Measure the variation, Analyze
the data, make Improvements, and Control
the results during manufacture process. This is known as DMIAC
method of Six Sigma which is the acronym for the 5 steps it employs.
When the need arises for such tools, we look forward to sharing the
results with our customers.
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